From cassava to protein powder

Cassava Colubris

Colubris explores how plant-based by-products
can be turned into new value

How can you create more value from a raw material that is grown and processed on a large scale worldwide? Within the international PROCAS project, Colubris and its partners are exploring how cassava processing can generate not only starch, but also other valuable product streams.

We already reported on the initial tests and the development of a pilot installation. Since then, the project has taken an important step forward. In Vietnam, protein powder has now been successfully produced from the cassava process stream.

Promising yield
The initial results confirm what earlier trials had already indicated: cassava offers more value than starch alone. “Following the commissioning of the installation in Vietnam, we were able to start producing protein powder fairly quickly. The yield has proven promising,” says Marijn Zwijsen, Process Engineer at Colubris. This marks an important milestone. While the first phase mainly focused on technical feasibility, the process is now actually creating a new product stream.

“The most important result is that we have demonstrated that we can actually produce protein powder from this stream. The yield is positive, which gives us a great deal of confidence for the next steps. At the same time, we are not there yet. The protein concentration, for example, is one of the areas in which we want to further optimize the process.”

This type of optimization is an inherent part of a development project such as PROCAS. Every practical test provides new insights into the installation, the behavior of the product stream and the different process steps.

The most important result is that we can actually produce protein powder.”

Marijn Zwijsen | Process Engineer Colubris

Full-scale testing
To take the next step, Colubris is currently building an additional skid in Winterswijk, the Netherlands, for full-scale testing. It will be shipped to Vietnam in September 2026. Zwijsen: “This expansion will allow us to test the process over longer periods. One of the main areas of focus will be the membrane stage. By operating the membranes continuously for longer periods, we can gain a better understanding of their performance under real operating conditions and of the factors affecting capacity, concentration and process stability, among other things.”

“In November, I will return to Vietnam to support the next phase of testing. Ultimately, the results should help us make the transition from a successful development project to a process that can also be applied reliably on a larger scale.”

Testing, analyzing, improving
The fact that adjustments to the installation are required during a project like this comes as no surprise. Developing a new application requires continuous testing, analyzing and improving.

The Vietnamese project partner also sees this as an integral part of the process. The initial production of protein powder has further strengthened confidence in the technology, and the ambition is clear: to continue developing it as quickly as possible.

This close cooperation is essential. After all, the process is not only being developed from a technical perspective; ultimately, it also has to integrate with an existing cassava processing plant and local production conditions.

A new product stream
Project partner Stamex also plays an important role in this development. The company supplies technology and production lines to the starch processing industry worldwide and sees opportunities to help its customers extract more value from their raw materials in the future.

Where traditional cassava processing primarily focuses on starch production, recovering proteins can create an additional product stream. This enables an existing raw material to be used more efficiently while simultaneously creating new economic value.

For companies such as Stamex, this creates an interesting opportunity: not only to supply installations for producing a primary product, but also to help customers generate value from other streams within their production processes.

More value from the same raw material
And this is precisely where Colubris sees the broader significance of the PROCAS project. Cassava is the starting point of this project, but the knowledge being developed extends beyond a single crop. The processing of other plant-based raw materials also generates liquid and solid streams that may still contain valuable components.

By intelligently combining technologies for separation, membrane filtration, concentration and further processing, these components can potentially be recovered and turned into products once again.

As a result, the question is increasingly shifting from how do we process a residual stream? to what value is still contained in this stream?

What value can be recovered from your product or residual stream?

Colubris researches and develops bioresource solutions for recovering valuable components from organic and plant-based streams. From initial feasibility testing and pilot projects to the development of full-scale processes.

Curious about the value that may still be present in your product or residual streams? Contact our bioresource experts.

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